Furnace sizing in two steps
1. Heat your home needs. We use the contractor rule of thumb: square feet × BTU per square foot for your climate (about 30–35 in hot zones up to 50–60 in cold ones), adjusted for insulation and ceiling height.
2. Furnace input that delivers it. Furnaces are labeled by input, the gas they burn. The heat delivered is the input multiplied by the efficiency (AFUE). So the input you need is the heat output divided by the AFUE: 76,000 BTU of heat from a 96% furnace needs about 79,200 BTU of input, which rounds up to an 80,000 BTU furnace.
Common furnace sizes
Residential gas furnaces are commonly sold at 40,000, 60,000, 80,000, 100,000 and 120,000 BTU input. Pick the next size up from the calculator's result, not two sizes up.
Replacing an old furnace? Do not simply copy its size. Many older furnaces are oversized, and your home may have new windows or insulation. Ask the installer for a Manual J load calculation.
Heating a single room instead? Use the heating BTU calculator, which also converts the result into space heater watts.